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The 240SX was introduced in 1989 in the United States. It came equipped with the anemic KA24DE, a 2.4 liter SOHC or DOHC (depending on the year) motor. Compared to it’s Japanese equivalent equipped with an SR20DET, it was weak, coming with a mere 155hp and 160wtq, to the Japanese spec’s 205hp and 203tq. While the KA24DE has become popular for aftermarket turbocharging, because of it’s larger displacement, the SR20DET swap still remains a popular alternative, so let’s get started.
The first step is to determine which SR20DET you will want to swap into your chassis. There are a few different options from different model years.
When considering which motor to go with, ask yourself “how far do I want to go?”. If you’re just looking to increase your horsepower with a stock SR20 swap, an S15 blacktop might not be a bad investment for the extra power over the redtop. Conversely, if you’re planning a full build, consisting of new camshafts, a sleeved block and forged internals, the extra spent on an S15 blacktop will be a waste.
Emissions Considerations
Anytime you’re performing a swap you’ll need to understand how emissions testing can come into play. To generalize the different laws, there are three “levels” of emissions.
Keep in mind this is a simple list and the laws vary, state to state. It’s generally always difficult if you live in a state that requires emissions testing. Most states have websites dedicated to their emissions process that can be of some help.
You’ll need to consider other non-stock parts such as a front mount or side mount intercooler, although there are stock options available for those parts. As with any motor swap guide that we write, it’s smart to consider replacing the clutch, pressure plate and flywheel with a stronger, aftermarket unit. The same goes for the water and oil pump. Also consider placing the battery in the trunk with a quality relocation kit, or buying a smaller size battery. It’ll save space and generally better distribute the weight.
It’s common with S13 swaps to simply buy what’s called a “front clip”. A front clip is essentially a shell, chopped at the a-pillar. You’ll receive the whole motor swap, ECU, harness and all the accessories unharmed. It’s a great route to go if you have no spare parts laying around. The cost difference between a longblock and a clip is usually $400-$500. If someone asked my opinion, I would go with the clip, it saves a lot of headaches. Keep in mind, once you’re done with the clip, it will have to go to the junkyard.
I won’t go into the whole process of doing an SR20DET swap, step by step, since it’s been done over and over. Browse through these sites for some really nice walkthroughs of the whole process.
There’s plenty of aftermarket support for the S13 swaps. However, since there isn’t a need for custom mounts or crossmembers, there aren’t any “kits” available. There are wiring harnesses available that will make your swap go by that much easier though.